Caliveyor® PRO
Caliveyor® PRO
PRO measures full belt length. Compare measurements over time to monitor belt stretch.
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Product overview
Product overview
Order the new PRO model (patent pending) today!
This is our newest and most capable solution yet. It can measure the full length of an entire conveyor belt for predictive maintenance (stretch monitoring). It can also perform conveyor belt length & speed calibration. Designed and assembled in the USA 🇺🇸, this intuitive tool revolutionizes maintenance procedures, enabling more efficient and accurate operations while helping you better predict potential issues.
Key Benefits:
- Save Time & Money: Experience up to an 85% reduction in time needed for typical maintenance procedures, giving your team a boost in efficiency.
- Prevent Production Halts: With the new capability to fully measure a conveyor belt, you can monitor it over time and better predict when it may fail or need replacement before any unexpected shutdowns.
- One Person Operation: Empower a single operator to handle tasks that previously required multiple personnel, simplifying operations and reducing labor costs.
- Unparalleled Accuracy: With .25 millimeter measurement resolution, it ensures that calibration is exact, leading to fewer errors and reduced equipment downtime.
Invest in the PRO model to transform the way you approach conveyor belt calibration and maintenance, garnering the benefits of increased efficiency, reduced downtime, with top notch accuracy and precision.
Tech specs
Tech specs
Measurement precision: 0.25 mm resolution for conveyor length and speed calibration.
Speed Measurement : Up to 2500 mm/sec (5mph) precision measurement capability.
Transmission Range: 100 meter wireless range.
Battery: A robust 5000mAh battery, providing long-lasting use between charges.
Charge Indicator: Battery charge status with a red indicator for charging and green for fully charged.
Display: High-contrast screen for easy reading under various lighting conditions.
Convenience Features: Auto-on functionality when the remote is removed from its deployable base, and tactile stainless steel buttons for ease of use.
Construction: Enclosure crafted from durable HDPE material, ABS, and TPU feet to ensure non-slip grip.
Dimensions: 12.25 inches by 5.5 inches by 6.5 inches.
Universal Compatibility: Engineered to work with the vast majority of conveyor belts, the tool is a versatile addition to any industrial setting.
The tool embodies state-of-the-art design and technology, promising unparalleled performance and convenience in conveyor belt maintenance. It's more than a tool; it's an investment in efficiency and quality.
What's included?
What's included?
- 5v 2.5amp barrel jack USB charger.
- HMI remote adapter available at no extra cost on request.
- Reflective tape.
- Durable foam insulated protective case for secure shipping and storage.
- Physical + digital manual.
- A three-year warranty.
- 60-day money-back guarantee.
- Same day customer support.
Actual product may vary slightly from images shown due to continuous improvement efforts.
Same Day Support
Three-Year Warranty
Free Shipping
Common questions
Read the conveyor belt calibration guideHow can I check conveyor movement against the machine settings?
Compare the measured travel distance with the distance the machine is set to move, or compare measured belt speed with the intended speed. The wireless remote brings the reading to the controls, reducing trips between the conveyor and HMI/control cabinet.
These measurements help a technician verify the movement involved in a calibration or troubleshooting task. Machine adjustments still follow the equipment manufacturer's procedure.
What is the difference between travel distance and full belt length?
Travel distance is all detected belt movement during a specific run. Full belt length is the length of the complete belt loop. Both Caliveyor models measure travel distance and speed; PRO adds full-belt length measurement capability.
How does PRO measure the complete conveyor belt?
PRO uses a reflectivity sensor to detect reflective tape placed on the belt. The first detection starts the measurement, and the next stops it after one complete loop, measuring the belt’s full length. Reflective tape is included with PRO.
Before using the tool for the first time, review the product instructions for proper setup and use.
How can repeated belt-length measurements help monitor stretch?
Repeated belt-length measurements help reveal whether the belt is getting longer over time, which may indicate stretch. Comparing readings with a baseline helps your team track how much the length has changed and assess that change against the belt and machine manufacturers’ recommendations.
For meaningful comparisons, your team should keep a record of the readings and take measurements under consistent conditions.
What measurement resolution, speed range, and wireless range are available?
PRO provides 0.25 mm measurement resolution; Essential provides 1 mm resolution. Both models measure belt speeds up to 2500 mm/sec and have a 100 meter wireless range.
Choose PRO when the task also requires full belt length. Resolution describes the increments in the measurement display.
What kind of conveyor belt can this tool work on?
Typically a reasonably flat surface that lets the measuring wheels roll steadily without slipping or bouncing is a key requirement. No cleats or gaps bigger than 1/4in are ideal.
Flat PVC belts, polyurethane belts, rubber belts, Flat-top modular plastic belts, Flush-grid modular plastic belts, Flat-top plastic or stainless-steel chain/slat conveyors all typically work very well with our tools. Textured belts also typically work fine as well.
Available space for the tool to sit and make full contact with the belt is also important, a minimum belt width of 5 inches is currently required. The tool is typically deployed where two conveyor belts meet, we do offer a clamping accessory that can allow use in other situations.
If you still have questions in regard to your conveyor belt compatibility, share the belt type, and photos of the intended measurement location when requesting a compatibility check or contacting us. We will be glad to help!
How do the warranty, purchase guarantee, and trial differ?
Caliveyor Essential and PRO include a 3-year warranty and a 60-day money-back guarantee for purchased products. A 30-day trial-unit request is a separate way to evaluate the tool before purchase to ensure it meets your needs.
Have a specific machine or setup in mind?
Check CompatibilitySame day customer support.
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